Fire safety is a critical parameter in the design and construction of industrial warehouses and factories. In Tamil Nadu, approvals from the Fire and Rescue Services Department are mandatory before starting operations. The design must comply with the National Building Code (NBC) of India (Part 4: Fire and Life Safety). We specialize in NBC-compliant
warehouse construction in Chennai.
1. Building Classification and Fire Ratings
Under the NBC, industrial warehouses are classified based on the hazard level of the stored materials (Low, Moderate, or High Hazard).
- Structural Fire Rating: The steel columns and beams must withstand fire exposure for a specified duration (typically 1 to 2 hours) without collapsing.
- Intumescent Coatings: To protect structural steel, we apply intumescent fire-resistant paints. These coatings expand under high heat, forming an insulating layer that delays steel softening.
For warehouses in Sriperumbudur and Kanchipuram, setting up NBC-compliant firefighting systems takes 4 to 6 weeks, with safety infrastructures costing between ₹3,00,000 and ₹8,00,000 depending on hazard classifications. All piping layout loads are accounted for using IS 875 structural rules.
2. Fire Fighting Infrastructure
- Automatic Sprinkler Systems: Mandatory for warehouses storing high-occupancy or hazardous goods. We design the roof purlin layouts to support the weight of wet sprinkler pipes, matching the
industrial structural layouts.
- Fire Hydrants: The site layout must include external yard hydrants positioned at intervals around the building perimeter.
- Water Storage Tanks: A dedicated underground or overhead fire water storage tank with a diesel-driven pump must be installed on-site.
3. Exit Access and Egress Design
- Travel Distance: The distance from any point in the building to a fire exit must not exceed 30 meters for high-hazard occupancies.
- Emergency Signage: Install self-luminous exit signs and emergency lighting along clear, unobstructed exit paths.